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The shift leader plays an integral role in executing own production plan and acts as a partner for the maintenance engineers in maintenance tasks (daily/trouble shooting/ overhauls). He/She has a key role in driving production line KPIs across all areas (Total plant waste, water, Total plant productivity, Food Safety, EHS.
Responsibilities
Production
- Lead on the execution of the daily production plan & monitor the true efficiency & net efficiency.
- Monitor the water usage, Energy & waste of the PL and ensure meeting set KPIs for both.
- Communicate machine downtime on spot.
- Fill in the daily M&W production report.
- Request & receive the production raw & pack material on SAP and deliver finished good to the warehouse.
- Follow up the production line cleanliness before/after & during production shift .
Autonomous Maintenance
- Execute production line autonomous maintenance (Cleaning, Inspection, Lubrication, Tightening).
- Own work order process from Autonomous maintenance on SAP PM.
- Own the production line lubrication map & follow up on the inspection/tightening list per machine.
Preventive Maintenance
- Supervise the line Preventive Maintenance Tech with setting & executing the monthly PM plan/line.
- execute actions for corrective & preventive maintenance tasks via PM techs & OM.
- Ensure the production line preventive maintenance compliance via own PM techs.
Trouble Shooting
- Lead on the production line minor mechanical stoppages trouble shooting (0-30Min).
- Escalate major mechanical stoppages to concerned mechanical engineer (30Min+).
- Partner with mechanical engineer in root cause analysis.
- Escalate both minor & major electric breakdowns to electric engineer.
- Ensure production line restart in stable condition after failure.
Planned Maintenance/overhaul
- Supervise maintenance action plan as per timelines & accountabilities.
- Report daily progress to maintenance team.
- Ensure Implementation of CQV to enable line restart in a stable condition.
Spare Parts
Alert mechanical engineer with consumable spare parts minimum stock.
With own team
- Develop and train own operate maintain technicians to continuously meet set KPIs.
- Monitor the outsourced labor on line to ensure performing assigned tasks as needed.
Others
- Act as a circle leader as part of the TPM (AM agenda in plant).
- Meet the set KPIs for all plant’s audit (AIB/ GESMS).
- Follow and apply all quality, food safety, EHS guidelines and policies.
Qualifications
- Bachelor’s Degree in Engineering prefer Electrical , Mechanical & Production
- From 1-3 years of relevant experience prefer in FMCG
- English language fluency & computer skills
- Trouble shooting skills
- Basic leadership skills
- Ability to work with diverse cultures
Production
- Lead on the execution of the daily production plan & monitor the true efficiency & net efficiency.
- Monitor the water usage, Energy & waste of the PL and ensure meeting set KPIs for both.
- Communicate machine downtime on spot.
- Fill in the daily M&W production report.
- Request & receive the production raw & pack material on SAP and deliver finished good to the warehouse.
- Follow up the production line cleanliness before/after & during production shift .
Autonomous Maintenance
- Execute production line autonomous maintenance (Cleaning, Inspection, Lubrication, Tightening).
- Own work order process from Autonomous maintenance on SAP PM.
- Own the production line lubrication map & follow up on the inspection/tightening list per machine.
Preventive Maintenance
- Supervise the line Preventive Maintenance Tech with setting & executing the monthly PM plan/line.
- execute actions for corrective & preventive maintenance tasks via PM techs & OM.
- Ensure the production line preventive maintenance compliance via own PM techs.
Trouble Shooting
- Lead on the production line minor mechanical stoppages trouble shooting (0-30Min).
- Escalate major mechanical stoppages to concerned mechanical engineer (30Min+).
- Partner with mechanical engineer in root cause analysis.
- Escalate both minor & major electric breakdowns to electric engineer.
- Ensure production line restart in stable condition after failure.
Planned Maintenance/overhaul
- Supervise maintenance action plan as per timelines & accountabilities.
- Report daily progress to maintenance team.
- Ensure Implementation of CQV to enable line restart in a stable condition.
Spare Parts
Alert mechanical engineer with consumable spare parts minimum stock.
With own team
- Develop and train own operate maintain technicians to continuously meet set KPIs.
- Monitor the outsourced labor on line to ensure performing assigned tasks as needed.
Others
- Act as a circle leader as part of the TPM (AM agenda in plant).
- Meet the set KPIs for all plant’s audit (AIB/ GESMS).
- Follow and apply all quality, food safety, EHS guidelines and policies.
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