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Description
The Materials and Processes Section provides functional support to ESA projects and carries out technological research (R&D) in the area of materials and associated manufacturing processes.
Field(s) of activities/research
The materials and processes used for space hardware manufacturing are confronted with very peculiar challenges and limitations: the omnipresent need for low mass must be met while also guaranteeing very high performance and reliability of the final product with no repair or maintenance option. Often small and complex geometries for operating in highly demanding mission environments are necessary. The industrial transition towards Industry 4.0 is introducing smart production capabilities through digitalisation and automation, enabling agility to react quickly to market needs and allowing unprecedented design solutions (e.g. additive manufacturing) as well as optimisation of cost, performance and time-to-market. In order not to compromise this agility through extensive and resource intensive testing and qualification, predictive modelling approaches are necessary, ultimately leading to a full digital twin of the manufacturing process and Integrated Computational Materials Engineering (ICME) solutions for performance prediction.
The objective of this research activity is to develop ICME solutions for space-relevant manufacturing processes (e.g. powder bed additive manufacturing) to fully understand the process-structure-performance relationship.
The ICME approach involves linking materials models at a multitude of scales, including:
The different scale models should be dynamically interactive and need to consider all manufacturing steps including possible post-processing as well as time and temperature effects after assembly during ground and orbital phases. Possible processes to be studied include powder or wire-based additive manufacturing, welding, soldering and composite technologies. The conclusion of this activity is expected to establish a foundation for predictive materials performance modelling, supporting the space industry’s transition towards agile manufacturing technologies.
You can expect to work in the following fields:
Technical competencies
Behavioural competencies
Education
You should have recently completed, or be close to completion of a PhD in Materials science or equivalent. Preference will be given to candidates awarded their doctorate within past five years.
The European Space Agency (ESA) is Europe’s gateway to space. Its mission is to shape the development of Europe’s space capability and ensure that investment in space continues to deliver benefits to the citizens of Europe and the world.
Resources:
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